New Energy Vehicle Testing Solutions

Solutions | System Development Made Easy: TOSUN New Energy Vehicle Testing Solution

New Energy Vehicle Testing Solutions

With the rapid growth of the new energy vehicle market and increasing consumer demand for charging speed and range, engineers are faced with a series of testing challenges. TOSUN provides new energy vehicle testing solutions based on TSMaster, mainly including functional testing system for ECU, charging testing system and so on.

New Energy Vehicle Testing Solutions

TOSUN's TTS test system integrates all the circuit components required to connect I/O channels into a single module, which can greatly simplify the setup of test benches and HIL test systems, and improve the efficiency of building and testing.

TTS

TTS system runs based on TSMaster, which realizes TTS chassis, supporting instrumentation, diagnostics and calibration in one package on the software side, and realizes a single system to cover the testing requirements in developing vehicle ECU. While conventional systems on the market need to use systems from multiple sources, such as some software provides test scheduling capabilities, some provide diagnostic capabilities, some provide calibration capabilities, and some provide board capabilities. In contrast, theTTS has the characteristics of simpler system development, more stable operation and more affordable cost..

  • All relevant test components integrated into one device: CAN FD/CAN/Ethernet/FlexRay/LIN communication boards; measurement hardware with signal conditioning; relays, fault injection boards, etc.; resistors for analog sensors
  • Minimal wiring effort for test setups
  • Voltage range for automotive applications, seamless integration into TSMaster

Application Areas

  • Dedicated test systems for individual ECUs
  • General function tester for ECUs and subsystems
  • Flexible test hardware for developer workstations
  • Desktop-level network automation test system

Application Cases

HIL test system based on TTS and TSMaster


The core of the charging test solution for new energy vehicles is to ensure compatibility and interoperability between new energy vehicles and charging piles in order to improve charging efficiency and user experience. TOSUN provides efficient testing solutions for new energy vehicles based on self-developed hardware and software testing products.

In-line chassis solutions
  • Conformance and Interoperability Testing for Electric Vehicles
  • Fault simulation is possible to improve vehicle compatibility and resistance to charging interference
  • Automated testing, report generation, support for software extensions

  • Simulates the charging process of AC (220V) and DC (1000V) charging posts.
  • Support GB/T34657.2-2017 Electric Vehicle Transmission Charging Interoperability Test Specification Part 2 Vehicle
  • Support GB/T34658-2017 Conformance test of communication protocol between non-vehicle conductive charger and battery management system for electric vehicles
  • Based on TSMaster, support GB/T 27930, DBC status display, test cases, Python toolbox can be customized to develop, etc.
  • On-board charger function test
  • BMS Charging Test
  • Aftermarket charging scenarios, to the pile end, other standards, etc.
Contact Us
For more automotive test solutions, please contact us by private message or email, TOSUN will be happy to provide you with customized solutions.
Official website:www.tosunai.com
Mailbox:Emails: sales@tosunai.cn

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Beta version updated weekly, full version updated monthly
Installation environment
  • 1
    Windows 7 SP1 or higher, supports Win10, and WIn11.

    Operating System

  • 2
    8GB

    random access memory (RAM)

  • 3
    At least 550MB of free space

    disk space

  • 4
    Dual-core (2-core) or higher

    CPU

Please ensure that your computer meets at least these requirements in order to install and run the TSMaster software successfully. If your computer does not meet these requirements, it may cause performance problems or not run the software properly. You may want to consider upgrading your hardware if you need smoother running features.